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Applying AI to foundry production
Monitizer® | PRESCRIBE leverages the power of artificial intelligence (AI) to help tidal sand foundries optimize their entire process, not just modeling and pouring operations.& nbsp;
It has been proven to significantly reduce scrap rates and increase profits.
Monitizer® | PRESCRIBE is built to understand complex content, and it learns from your existing data in order to provide new insights.
It can discover technological advantages and shortcomings.
Steering real-time control
Monitizer®| PRESCRIBE is the Industry 4.0 Expert Execution System (EES) that analyzes real-time casting data and predicts the correct equipment settings for each condition before defects occur in castings.& nbsp;
This allows you to achieve dynamic, real-time process control.
It is continuously optimized as conditions and materials change to ensure that the process remains stable and always produces high-quality castings
Practical and reliable, quick results
Monitizer® | The PRESCRIBE package service is delivered by Disa and AI expert DataProphet . It is fast and simple to deploy and can quickly realize value.
Get production history with just a touch of your finger, Monitizer® | PRESCRIBE combines the wisdom of outstanding engineers to become the * reliable expert in your foundry.& nbsp;
It can provide you with guidance to help your operations team eliminate defects, significantly reduce scrap rates and minimize downtime.
Leverage data to maximize value
if you already have Monitizer® | CIM or Monitizer® | GLOBAL ,Monitizer® |PRESCRIBE EES can maximize the value of your existing investment.
For its unique practicality and effectiveness, it has been tested and tested in a green casting environment.
No need for a new data specialist, no need for a new computer, everything you need starts with the data you have.
working principle
Monitizer®| PRESCRIBE leverages advanced machine learning and cloud computing capabilities to discover connections between quality issues and process parameters.& nbsp;
It analyzes data from the entire molding line, from grit size to pouring cup level.
It automatically analyzes historical production and quality data, learns from past mistakes and corrects them by your own experts.
Monitizer®| PRESCRIBE uses this analysis to find the ideal process settings and tolerances for each casting and process.
Our expert execution system backed by AI helped South African foundries reduce the defect rate of gray iron engine block castings by 50% in the first month.
For the first time ever, they achieved zero internal defects on all castings shipped in three months, saving more than $100,000 a month.
Frans Cronje, CEO, CEO
Keep your process running normally
Knowing the great "secret" allows you to predict possible errors and then indicate ideal actions to take to improve quality in real time. nbsp;
Just like a self-driving car keeps you in the middle of a lane, it will continuously monitor casting data and provideReal-time advice to help you maintainThe process quality is stable.
What are the goals?& nbsp; Zero defects, zero scrap rates, extremely short downtime and higher profits.








